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<\/a><\/a>\nSince 2014, both companies have collaborated to advance ultrasonic bonding solutions that help diaper manufacturers improve product softness, fit, and performance while reducing energy consumption, material waste, and maintenance costs. Ultrasonic bonding creates bonded channels between two layers of nonwoven materials, mechanically securing elastic fibers without using adhesives. Dukane\u2019s patented rotary and rigid ultrasonic bonding systems enable high-speed, adhesive-free assembly by delivering precisely controlled ultrasonic energy into nonwoven substrates.<\/p>
\nLYCRA FUSION\u2122 fiber<\/b>, originally developed to prevent snags in hosiery from turning into runs, can now fuse to nonwoven layers during ultrasonic bonding. Its sheath\/core construction fuses with surrounding materials, strengthens ultrasonic bonds, and delivers superior yarn creep (snapback). When this fiber is paired with Dukane\u2019s advanced ultrasonic bonding modules, manufacturers can achieve precise elastic placement, improved bond integrity, and consistent product performance while eliminating the variability associated with hot-melt adhesives.<\/p>
\n\u201cAs ultrasonic bonding gains traction in the hygiene industry, our longstanding collaboration with Dukane focuses on expanding technical capabilities while preparing for commercial scale-up,\u201d said Doug Kelliher, executive vice president, product, The LYCRA Company. \u201cWe\u2019re excited to introduce LYCRA FUSION\u2122 fiber for personal care, which provides excellent performance with fewer breaking points and improved bond integrity during the ultrasonic bonding process.\u201d<\/p>
\nBuilding on this shared commitment to innovation, The LYCRA Company and Dukane are aligning fiber development with ultrasonic process engineering to support broader adoption of adhesive\u2011free elastic attachment in nonwovens.<\/p>
\n\u201cFrom ultrasonic lamination to precision sealing and cutting, our technologies are engineered for consistent quality, global scalability, and sustainable production,\u201d said Justin Lafferty, global product development manager - nonwovens, Dukane. \u201cBy advancing ultrasonic bonding with LYCRA FUSION\u2122 fiber, we\u2019re helping customers improve product performance while enabling more efficient production.\u201d<\/p>
\nExplore more hygiene and nonwovens solutions at The LYCRA Company stand (2151<\/b>) and the Dukane stand (1568<\/b>) at INDEX\u2122 26.<\/p>
\nAbout The LYCRA Company<\/b><\/p>
\nThe LYCRA Company innovates and produces fiber and technology solutions for the apparel and personal care industries and owns the leading consumer brands: LYCRA\u00ae<\/sup>, LYCRA HyFit\u00ae<\/sup>, LYCRA\u00ae<\/sup> T400\u00ae<\/sup>, COOLMAX\u00ae<\/sup>, THERMOLITE\u00ae<\/sup>, ELASPAN\u00ae<\/sup>, SUPPLEX\u00ae<\/sup> and TACTEL\u00ae<\/sup>. Headquartered in Wilmington, Delaware, U.S., The LYCRA Company is recognized worldwide for its sustainable products, technical expertise, and marketing support. The LYCRA Company focuses on adding value to its customers\u2019 products by developing unique innovations designed to meet the consumer\u2019s need for comfort and lasting performance. Learn more at thelycracompany.com<\/a>.<\/p> \nAbout Dukane<\/b><\/p> \nHeadquartered in St. Charles, DUKANE<\/a> is a global leader in ultrasonic bonding technologies for the hygiene and personal care industries. Unlike single-approach bonding systems, Dukane offers a range of ultrasonic bonding modules designed to replace adhesive-based processes in hygiene and personal care manufacturing. Manufacturers can select the right bonding technology based on product design, production speed, and long-term operational goals. Dukane\u2019s flexible platform supports intermittent and continuous bonding, as well as blade and rotary technologies, without locking manufacturers into a single technology path. Learn more at dukane.com\/nonwoven<\/a>.<\/p> \nKarie J. Ford\n